DISTRIBUTOR-FIRST SUPPLY PARTNER · SINCE 1999 Live · Compressed Air System
SPC Company
Compressed Air / Treatment / Filtration
System · Compressed Air Layer 2 · Treatment 6 product types

Filtration

Filtration isn't a filter — it's a stack. Each stage captures a different contaminant, and skipping one breaks every stage behind it. This page walks the six product types, what each one does, where each one sits in the train, and how to spec the right stack so the customer's air quality matches the audit they're trying to pass.

The Filtration family 6 types · Treatment

Tap any type to jump to its page. The Decision Guide further down asks three questions that funnel the spec to one of these.

01What this category is

Filtration is the cleanup pass — what's left after drying, polished out before the air ever reaches the application.

What it is
The cleanup pass after the dryer

Six filter types strip what's left — dry solids, liquid oil, gaseous vapor, medical bioburden — before the air ever reaches the application.

The decision
It's never one filter — it's a stack

Each contaminant needs its own physics and its own stage. Skip one and you break every stage behind it.

The order
Particulate → coalescing → carbon

Pre-filter catches solids; coalescing merges liquid oil and water mist; carbon adsorbs the vapor that only Class 0 needs. Sequence is the spec.

Why it matters
It protects everything downstream

Air leaves the compressor hot, oily, and saturated — pipe that untreated to valves, sensors, and finished surfaces and the customer feels it everywhere.

Watch out
Element cadence is the tell

Coalescing dying at 3 months instead of 12 means the particulate pre-filter is missing. Carbon has no DP warning — replace on the calendar.

The anchor
The air/oil separator is the recurring sale

The highest-cost, most-replaced consumable on every rotary screw — cross it by OEM make/model, anchor of the annual service kit.

02The 6 types · side-by-side

Best-for, key trade-off, capacity, price band, and how deep the brand bench runs.

Download PDF

Distributor-facing reading. The trade-off column is the one that closes the loop — every type buys something and gives something up. Knowing what each type costs you is how the right one gets on the quote without a callback.

Product type
Best for
Key trade-off
Typical capacity
Price band
Brands SPC carries
Coalescing Oil aerosol + water mist · 0.1 or 0.01 micron
The workhorse of every filter train. Every plant downstream of an oil-lubricated compressor. 0.1 micron for general plant air; 0.01 micron for paint, instrumentation, food packaging, breathing-air pre-filter, and anything spec'd to ISO 8573-1 Class 1 oil.
Liquid only · needs the stack Captures liquid oil and water aerosol; passes gaseous vapor straight through (that's carbon's job). Also blinds fast on dry solids without a particulate pre-filter upstream — element life drops from 12 months to 3 months without that protection.
Point-of-use to 3,000+ SCFM
inline · floor-standing
$ – $$
4 / 5 · solid
Particulate Dry solids · 5 / 1 / 0.5 / 0.1 micron
The cheap filter that protects the expensive ones. Pre-filter (5 micron) upstream of every coalescing housing — catches pipe scale and rust. After-filter (1 micron) downstream of every regenerative desiccant dryer — catches desiccant fines before they reach valves.
Dry only · no oil, no water Mechanical solid capture only. Does nothing for oil aerosol, water mist, or vapor. Loads slowly so element life is the longest of any filter in the train (12 months typical), but customers who skip it pay for it in shortened coalescing-element life.
Point-of-use to 3,000+ SCFM
inline · floor-standing
$
5 / 5 · deep
Activated Carbon Gaseous oil vapor · ~0.003 ppm carryover
Class 0 oil and audit-driven installs. Food contact, pharma, breathing air, electronics, high-end paint. Anywhere the spec calls for ISO 8573-1 Class 0 total oil (liquid + vapor) — coalescing alone reaches Class 1, only carbon gets to Class 0.
Invisible failure · 6-month cadence No pressure-drop indicator — when the adsorption sites fill, the carbon simply starts passing vapor with no warning. Calendar replacement at 6 months (twice the cadence of coalescing) OR continuous downstream vapor monitoring. Liquid oil saturates the bed in days; mandatory coalescing upstream.
Sized to system SCFM + 50% headroom
contact time matters
$$
1 / 5 · Walker Filtration only
Medical / Sterile NFPA 99 medical-air · steam-sterilizable
Hospitals, surgery centers, dental, dialysis. The final stage of any NFPA 99 medical-air train. Hospitals, surgery centers, dental offices, dialysis clinics, tier-1 veterinary. Code-driven product — not used outside medical-gas installs.
Code-spec, narrow application Validated for in-place steam sterilization at ~248°F / 120°C for a finite cycle count (typically 100+). Quoting it for non-medical work makes the customer pay for compliance they don't need; quoting it without CO/CO2 monitoring and the full upstream train fails NFPA 99 inspection.
Sized to medical-air system SCFM
vertical-mount · in-place sterilizable
$$ – $$$
1 / 5 · Walker Filtration only
Intake Silencer / Filter-Silencer Compressor inlet · filtration + 10-15 dB attenuation
Indoor compressor rooms near occupied space. Every indoor commercial compressor install with offices, exam rooms, classrooms, or sleeping quarters above or adjacent. The single most cost-effective control measure for compressor-room noise — often the difference between needing a hearing-conservation program and not.
Indoor-occupied only Outdoor or detached-building installs don't need the silencer half — a plain intake filter does the filtration job at lower cost. Reciprocating compressors transmit vibration that cracks rigid housings; spec a flexible vibration-isolating inlet hose with every install.
Matched to compressor free air delivery
threaded · flange · panel-mount
$
1 / 5 · Solberg only
Air/Oil Separator Inside the rotary-screw · 2,000-hour service
The anchor of every annual service kit. Internal coalescing element in every lubricated rotary-screw compressor — strips injected lubricating oil from discharge air before it leaves the package. Highest-cost and most frequently replaced consumable; anchor line of the rotary-screw service-kit aftermarket cross.
Failure cascades to the air-end Overdue separator → high differential pressure → drain leg floods → sump runs low → air-end runs oil-starved → catastrophic air-end failure. The most expensive consumable failure mode on a rotary screw. Cross-reference by OEM make/model/HP, not by capacity rating.
Matched to OEM compressor make/model
pleated · spin-on · deep-filter
$ – $$$
2 / 5 · KELTEC + SPC aftermarket

Reading the brand bench column — the bar shows how many of SPC's tier slots (Industry Leader · Emerging · Economical · adjacent) carry an option at that product type. A deep bench means a price-driven and a spec-driven option both close cleanly; a narrow bench means the available brands map closely to the technical requirements and the comparison stops being a tier choice.

03Decision guide

3 questions “Funnel the Spec” to one product type.

Download PDF

Draw a line from the customer's answer at the top to the type name at the bottom. This is the page distributors screenshot and send to a customer the day before a quote call — so the customer comes prepared with the answers, and the call is about the brand and the budget, not the basics.

Use this Download the PDF above, print it, drop it in an email to the end customer, or screenshot the tree below. The questions and the type recommendations are designed to stand on their own without the rest of the page.
START AT THE TOP  ·  FOLLOW THE PATH DOWN  ·  END ON THE PRODUCT TYPE
Question 1
What contaminant is the customer actually targeting?
Liquid oil + water mist
Question 2a
Is the application audit-driven (Class 0 oil, food, pharma, breathing air)?
If No · general plant air
Recommend
Coalescing Filter
0.1 micron for general plant air, 0.01 micron for paint, instruments, or anything spec'd to Class 1 oil. Particulate pre-filter upstream is non-negotiable.
See product type →
If Yes · audit-driven Class 0
Recommend
Activated Carbon Filter
Coalescing 0.01 micron + activated carbon in series. Carbon is the only media that captures gaseous oil vapor and gets the spec to Class 0.
See product type →
Dry solids · pipe scale, rust, desiccant fines
Question 2b
Pre-filter upstream of coalescing, or after-filter downstream of a desiccant dryer?
If Pre-filter
Recommend
Particulate Filter (5 micron)
Cheap element protecting the more expensive coalescing downstream. Skipping it cuts coalescing element life from 12 months to 3.
See product type →
If After-filter behind a desiccant dryer
Recommend
Particulate Filter (1 micron)
Catches the desiccant fines the bed sheds before they reach valves and air-bearing instruments. Mandatory on every desiccant install.
See product type →
Specialty · medical / intake / inside the compressor
Question 2c
Which one — medical-air outlet, compressor inlet, or rotary-screw service?
If Medical-air outlet · NFPA 99
Recommend
Medical / Sterile Filter
Final stage of any hospital, surgery-center, dental, or dialysis medical-air train. Quote with CO/CO2 monitoring and the full upstream stack.
See product type →
If Compressor intake · indoor near occupied space
Recommend
Intake Silencer / Filter-Silencer
Combines intake filtration and 10-15 dB acoustic attenuation in one housing. Default spec on any indoor commercial install near offices, exam rooms, or classrooms.
See product type →

Two universal rules behind the tree: coalescing always installs upstream of any desiccant dryer (oil carryover ruins desiccant media fast), and activated carbon always installs downstream of coalescing (liquid oil saturates carbon in days). The rotary-screw air-oil separator isn't a stage in the customer's filter train — it lives inside the compressor package and gets quoted on the service-parts cross, not as part of a downstream build.

Filtration isn't a filter — it's a stack. Sell the stack and the customer hits their audit. Sell one element and they fail it.
SPC distributor playbook Filtration · how to spec the train
04Questions to ask the customer · before you quote

10 inputs determine the right filtration.

Download PDF

If the customer answers most of these at the first call, the second call is the quote. If they can't answer any, the filtration are rarely the only spec gap — flag it and push for a site walk.

01
What ISO 8573-1 cleanliness class does the application actually need?
The class determines the stack. Class 1 oil (liquid only) = 0.01 micron coalescing. Class 0 oil (liquid + vapor) = coalescing + carbon in series. Sterile-grade = full medical or pharma stack with sterile filter at the end. Customers who say "oil-free air" without citing a class usually mean Class 1 — confirm before quoting.
02
What's the system SCFM and operating pressure?
Sizes every housing in the train. Oversize is fine (lower pressure drop, longer element life); undersize is the consistent failure mode — elements blind early, pressure drop spikes, downstream tools starve. Verify pressure rating against actual system pressure including any boosters.
03
What's the upstream filtration today — and what's the current element-replacement cadence?
Coalescing elements lasting 3 months instead of 12 means the particulate pre-filter is missing or undersized. Walk the existing train before quoting; the right fix is usually adding the missing pre-stage, not replacing the symptom-stage with a premium brand.
04
Is there a regenerative desiccant dryer anywhere in the system?
Desiccant beds shed fines into the downstream air — a particulate after-filter (1 micron) immediately downstream of every desiccant install is mandatory. Refrigerated dryers don't shed; refrigerated installs only need pre-filtration, not after-filtration.
05
Is the system feeding a medical-air outlet under NFPA 99?
Different product, different code, different validation. Medical-air requires a sterile filter + CO/CO2 monitoring + alarm panel + dedicated medical-air compressor. NFPA 99 installs are inspection-driven — the documentation matters as much as the hardware.
06
Is the compressor indoors, near occupied space — offices, exam rooms, classrooms above or adjacent?
That's the qualifier for a filter-silencer at the intake. Bare intake filters on a piston compressor in a mechanical room routinely test at 95-100 dBA at three feet — past the OSHA hearing-conservation action level. A filter-silencer knocks 10-15 dB off the intake contribution at the source.
07
What's the compressor brand/model/HP and when was the air/oil separator last replaced?
For rotary-screw fleets, the separator is the anchor of the annual service kit. Cross-reference to KELTEC is typically 40-60% of OEM list pricing with same-day delivery. Bundle separator + oil filter + intake filter + oil onto one PM visit.
08
Does the customer have a differential-pressure gauge across each filter housing?
DP is the only honest indicator for element replacement on every stage except carbon. Replace at 8-10 PSI DP, not on calendar guess. Retrofit DP gauges to existing housings as a paid service for customers running calendar replacement.
09
Where does the filter-sump condensate discharge — floor drain, sewer, or oil-water separator?
Oil-bearing condensate to sanitary sewer is a regulatory violation in most jurisdictions ($25K-50K/day EPA fines). Every filter housing collecting liquid needs an automatic drain routed to an OWS, OWS effluent to permitted discharge.
10
Is the install indoor heated, or outdoor / unheated mechanical room?
Outdoor or freezing installs need heated housings or insulated enclosures — water in the sump turns to ice, blocks the drain, and over-pressures the housing. Outdoor coalescing without freeze protection ruptures during the first cold snap.
05Where this category lives

Compressed air leaves the compressor hot, oily, and saturated with water vapor. Without the Treatment layer, that condition gets piped straight to every machine, valve, sensor, and finished surface downstream — and pneumatic equipment isn't built to tolerate it. Treatment is the four-stage conditioning train that turns plant air into the supply each piece of equipment was actually engineered for: pull the heat out, drop the bulk water, condition the dew point to the use-case spec, then polish out the remaining oil and particulate. Get this layer wrong and the customer feels it everywhere — rust in receivers, ice in winter lines, fouled instruments, ruined finish. Get it right once and it disappears.

Categories in this layer

Not sure which type? Send us the use case.

Tell us the end-use, the rough flow, and what climate the unit would sit in. We'll come back with a configured quote — the right type, the right tier, and the upstream gear the warranty assumes.