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Compressed Air / Control / Compressor Internal Valves
System · Compressed Air Layer 5 · Control 3 product types

Compressor Internal Valves

Three valves, all inside the rotary-screw package. The inlet valve runs capacity, the unloader runs load/unload, the thermostatic valve holds the oil in band. None of them are customer-installed — every line on this page ships through SPC as an aftermarket cross-reference keyed to the compressor make, model, and HP. This page walks the diagnostic, the cross, and the bundled service-kit attach for each one.

The Compressor Internal Valves family 3 types · Control

Tap any type to jump to its page. The Decision Guide further down asks three questions that funnel the spec to one of these.

01What this category is

These valves don't get spec'd by the end-user — they fail, get diagnosed, and get cross-referenced to the compressor nameplate.

What it is
The three valves inside the package

Inlet, unloader, and thermostatic — the regulating loop that ships inside the rotary-screw the day the OEM built it. Not customer-installed.

The decision
Diagnose the symptom, then cross the nameplate

The customer doesn't spec these — they fail them. Match the symptom to the failed valve, capture make / model / HP / serial, quote the cross.

Rule of thumb
Confirm the failure before you quote

"Won't load" can be inlet valve, unloader pilot, control solenoid, or discharge check. Isolate the part — symptoms overlap across all four.

Why it matters
A wrong valve runs the whole compressor off-design

Runaway bills from a unit that won't unload, a hot sump killing the air-end, water emulsifying the oil — the cost shows up everywhere.

Watch out
Setpoint is part of the thermostatic cross

A 160°F valve and a 180°F valve are different parts. Capture the stamped setpoint, or the replacement shifts the entire operating band.

The anchor
Conrader + KELTEC carry the cross

Conrader anchors inlet and unloader, KELTEC the thermostatic — same-day US stock at 40–60% of OEM list versus multi-week OEM lead times.

02The 3 types · side-by-side

Best-for, key trade-off, capacity, price band, and how deep the brand bench runs.

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Distributor-facing reading. The trade-off column is the one that closes the loop — every type buys something and gives something up. Knowing what each type costs you is how the right one gets on the quote without a callback.

Product type
Best for
Key trade-off
Typical capacity
Price band
Brands SPC carries
Inlet Control Valve Capacity control · throttles air-end intake
Rotary-screw capacity control and intake seal. Lubricated rotary-screw compressors (fixed-speed and VFD) plus large reciprocating machines. Throttles intake air to match output to demand under load; seals the air-end on unload and shutdown so the separator tank can vent through the unloader path, not back out the intake.
Compressor-specific · diagnostic-first Configuration varies by OEM and year of manufacture — a model-level cross-reference (and sometimes manufacturer tech support) is required. Symptoms overlap with the control solenoid; with the intake housing off, watch the valve during a commanded load — if the solenoid clicks but the valve doesn't move, the valve is the part. Healthy valves run 5–10+ years between failures.
5 – 500+ HP rotary-screw match
butterfly · poppet · solenoid- or pressure-actuated
$$ – $$$
1 / 5 · Conrader only
Unloader Valve Startup vent + load/unload control
The single largest energy lever on a fixed-speed screw. Reciprocating compressors (every start) and rotary-screw load/unload duty. Vents the head to atmosphere at startup for a zero-backpressure motor start; on continuous-run machines, dumps the separator tank on unload so the air-end spins freely at ~25–35 kW instead of full-load 90 kW on a 100 HP machine.
Highest-wear control valve · cycles every start Cycles hundreds of thousands of times per year on a typical industrial duty cycle; healthy life is 3–7 years. Symptoms divide cleanly: stuck-closed = won't unload and electric bill doubles; stuck-open = won't load and audible hissing at the exhaust port; pilot/solenoid failure mimics both — isolate before quoting.
~20 – 60 SCFM body sizes
standalone · combination (unloader + pilot + check) units
$ – $$
1 / 5 · Conrader only
Thermostatic Valve Oil-temperature regulator · cooler-vs-bypass blending
Holds the air-end in its designed temperature band. Every lubricated rotary-screw compressor. Wax-element or bimetal actuator routes oil through the cooler (above set point) or around it via bypass (below set point), blending the two to hold the sump at the original OEM setpoint (typically 160–180°F) across changing load and ambient.
Wrong setpoint = whole compressor off-design Setpoint is the critical cross-reference spec — a 160°F valve and a 180°F valve are different parts, and installing the wrong one shifts the entire operating band. Stuck bypassed = compressor runs hot, separator loads early, eventual high-temp trip. Stuck full-flow-to-cooler = runs cold, water condenses into the sump, oil emulsifies.
Matched to OEM make/model/HP
setpoint stamped on valve body
$$
1 / 5 · KELTEC only

Reading the brand bench column — the bar shows how many of SPC's tier slots (Industry Leader · Emerging · Economical · adjacent) carry an option at that product type. A narrow bench here is by design: compressor internal valves are specialist aftermarket cross-references, not a tier shop. Conrader anchors the capacity-control and unloader cross-reference catalog for North American compressor OEMs; KELTEC anchors thermostatic valves and separator service. Both ship same-day or next-day from US stock at 40–60% of OEM list pricing.

03Decision guide

3 questions “Funnel the Spec” to one product type.

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Draw a line from the customer's answer at the top to the type name at the bottom. This is the page distributors screenshot and send to a customer the day before a quote call — so the customer comes prepared with the answers, and the call is about the brand and the budget, not the basics.

Use this Download the PDF above, print it, drop it in an email to the end customer, or screenshot the tree below. The questions and the type recommendations are designed to stand on their own without the rest of the page.
START AT THE TOP  ·  FOLLOW THE PATH DOWN  ·  END ON THE PRODUCT TYPE
Question 1
What is the compressor doing wrong?
Won't load · won't unload · pressure swings
Question 2a
Is the symptom on the capacity-control side or the load/unload side?
If Won't match output to demand · runs full-load all day
Recommend
Inlet Control Valve
Inlet valve stuck open is the leading suspect on a rotary-screw that can't unload. Confirm with the intake housing off — if the solenoid clicks but the valve doesn't move, the valve is the part. Quote the cross.
See product type →
If Won't start unloaded · hard-starts · overload trips
Recommend
Unloader Valve
Failed unloader on the startup-vent function. The motor is starting against full stored system pressure because the head isn't being vented. Quote the cross — same-day fix.
See product type →
Running hot · running cold · water in the oil
Question 2b
Is the cooler side already verified clear (fan, fins, water-cooled supply)?
If Yes · cooler is healthy · still out of band
Recommend
Thermostatic Valve
Running hot with cooler verified = stuck bypassed. Running cold in normal ambient = stuck full-flow to cooler. Capture the original setpoint and quote the matching aftermarket cross — setpoint mismatch shifts the whole operating band.
See product type →
If No · cooler not verified yet
Recommend
Thermostatic Valve
Verify cooler airflow / water flow first — fan, fins, and supply lines are cheaper eliminations. Then return to the thermostatic cross. Customers who've already replaced the cooler fan and are still hot are the warmest leads.
See product type →
Electric bill spiked · runs continuously · oil out the intake
Question 2c
Continuous full-load with no unload cycle, or oil dripping at the intake housing?
If Continuous full-load · won't drop to unload current
Recommend
Unloader Valve
Stuck-closed unloader is the leading suspect on a 50%+ bill jump. Clamp-meter the motor — if current never drops to unload state, the unloader (or its pilot signal) has failed. Bundle with the rest of the control-valve set.
See product type →
If Oil dripping at the intake filter housing on shutdown
Recommend
Inlet Control Valve
Inlet-valve seal failure — pressurized oil-laden air blowing backward through the air-end on shutdown. Quote the cross plus a new intake filter element (the old one is oil-soaked and unusable).
See product type →

None of the three valves on this page is a customer-installed item — they ship inside the compressor package the day the OEM built it, and they only come up again when the compressor stops behaving. Every quote on this page starts with the compressor nameplate (make, model, HP, serial) and ends with a bundled service event — separator, oil filter, intake filter, and oil on the same PM. The cross-reference math wins on price (40–60% of OEM list) and on logistics (same-day vs. multi-week lead). The diagnostic step in the middle is what separates the SPC quote from a generic parts retailer.

The customer doesn't buy these valves — they fail them. The conversation is diagnostic-first, nameplate-second, and a bundled service kit on the same lockout.
SPC distributor playbook Compressor Internal Valves · how to cross-reference in one call
04Questions to ask the customer · before you quote

9 inputs determine the right compressor internal valve.

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If the customer answers most of these at the first call, the second call is the quote. If they can't answer any, the compressor internal valves are rarely the only spec gap — flag it and push for a site walk.

01
What's the compressor's OEM make, model, HP, and serial number?
Every quote on this page starts here. Inlet-valve configurations are more compressor-specific than separators or unloaders — a year-of-manufacture difference within the same model line can mean a different valve body, actuator port, or mounting flange. Capture all four nameplate fields before pricing anything.
02
What's the existing valve's OEM part number?
Resolves the cross fastest and eliminates ambiguity about which year-of-manufacture variant the compressor uses. Pull it from the customer's parts manual or photograph the failed unit. For thermostatic valves, also capture the setpoint temperature stamped on the valve body — a 160°F valve and a 180°F valve are different parts.
03
What's the failure symptom in the customer's words?
"Won't load," "won't unload," "runs hot," "runs cold," "won't start," "oil out the intake," "electric bill spiked" — each one points to a different valve and a different bundled quote. Don't quote a part until the symptom is confirmed against the failure mode; symptoms overlap across the inlet valve, unloader, pilot solenoid, and discharge check.
04
Is the inlet-valve symptom actually the valve, or the control solenoid?
Many "inlet valve failures" are a stuck or burnt-out solenoid driving a healthy valve. With the intake filter housing off, watch the valve during a commanded load — if the solenoid clicks but the valve doesn't move, the valve is the part. If the valve moves freely with the solenoid, the problem is the solenoid (cheaper part, different cross).
05
For unloader symptoms — does the exhaust port vent on the unload command?
"Won't unload" with no exhaust noise on unload command = pilot circuit failure (solenoid not energizing, control air line plugged, pilot valve stuck) — different part, different price. "Won't unload" with the unloader trying to vent but not seating properly = unloader body failure — quote the cross-reference unloader.
06
Is this a standalone valve or a combination piloted unit?
Many older reciprocating and some smaller rotary-screw compressors use a piloted combination unit that integrates the unloader, pilot valve, and discharge check into one body. Combination units cross to a different aftermarket part number than standalone unloaders or check valves. Confirm visually (multi-port body with pilot line attached) before quoting.
07
For thermostatic symptoms — has the cooler side been verified clear?
Running hot with the cooler fouled or the fan failed is not a thermostatic problem — it's a cooler problem. Eliminate cooler airflow, fin condition, and water-supply (on water-cooled machines) first. Customers who've already replaced the cooler fan and are still hot are the warmest thermostatic-valve leads.
08
When was the last major service — separator, oil filter, intake filter, oil?
By the time one valve has failed, the rest are usually at end-of-life. Bundle the inlet valve, unloader, thermostatic valve, and full service kit on the same PM event — single-event invoices land $1,500–$4,000 in parts vs. multiple separate $400–$800 OEM service calls at multi-week leads. The cross-reference wins on price and on logistics.
09
What did the OEM quote, and what's the OEM lead time?
Sets the customer's reference frame for the cross-reference value. Typical OEM list on a 100 HP rotary-screw inlet valve is $1,500–$2,000 with a 2–3 week lead; the aftermarket cross lands $600–$1,200 at same-day or next-day stock. Once the customer sees the math, the next year's control-valve service is a no-question reorder.
05Where this category lives

The Control layer is what keeps a compressed air system running inside the band the rest of the plant was designed around — and what keeps it from ending up in the news when something goes wrong. Two jobs sit here: regulate the system so pressure, capacity, and oil temperature hold steady at the set point across changing load and ambient conditions, and protect the system so a single failure upstream cannot turn into a vessel rupture or reverse-rotation event downstream. The regulating side lives inside the compressor package — inlet, unloader, thermostatic and discharge-check valves running the load/unload, warm-up, and shutdown sequence on every cycle. The protective side lives on every pressurized vessel as code-mandatory ASME relief valves that respond to pressure alone, with no electrical signal and no operator action required. Get this layer wrong and the customer sees it everywhere — runaway electric bills from a compressor that won't unload, a hot oil sump destroying the air-end, a reverse-spin event at shutdown, an OSHA citation on an unprotected receiver. Get it right once and it disappears.

Categories in this layer
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Compressor Internal Valves

Three valves inside the rotary-screw package — capacity control (inlet), load/unload + startup (unloader), and oil-temperature regulation (thermostatic). Aftermarket cross-reference, keyed to the compressor nameplate.

Role in the layer
System Safety Valves

The system-level safeguards — discharge check valves preventing reverse flow at the compressor and receiver, plus ASME-mandatory relief valves on every pressurized vessel. Code-driven spec, not a tier choice.

Not sure which type? Send us the use case.

Tell us the end-use, the rough flow, and what climate the unit would sit in. We'll come back with a configured quote — the right type, the right tier, and the upstream gear the warranty assumes.