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SPC Company
Compressed Air / Control / System Safety Valves
System · Compressed Air Layer 5 · Control 2 product types

System Safety Valves

Two valves, two positions, one shared logic: the spec is code-driven, not performance-driven. Discharge check valves prevent reverse-flow at the compressor and receiver inlet — the $100 part that protects the $25,000 air-end. ASME relief valves are mandatory on every pressurized vessel, written into OSHA 1910.169 and ASME Section VIII. This page walks both, position by position, with the cross-reference and code-citation flow that closes every receiver and every compressor quote.

The System Safety Valves family 2 types · Control

Tap any type to jump to its page. The Decision Guide further down asks three questions that funnel the spec to one of these.

01What this category is

These two product types don't compete on performance — they sell because the code, the insurance carrier, and the OSHA inspector require them.

What it is
The two protective valves in the system

Discharge checks stop reverse flow at the compressor and receiver; ASME relief valves are the last-line release on every pressurized vessel.

The decision
The code writes the spec, not performance

ASME Section VIII, OSHA 1910.169, and the National Board set the selection criteria. This isn't a brand or a CFM comparison.

Two rules
Match the check to temperature, the relief to MAWP

Reciprocating discharge runs 300–400°F and needs a hot-discharge check; every code vessel needs an ASME UV-stamped relief set at or below MAWP.

Why it matters
The $100 part that protects the $25,000 air-end

A reverse-rotation event destroys a rotary-screw air-end on shutdown. A general-service check on a recip discharge fails within months.

Watch out
Non-ASME is never a legal substitute

A lookalike valve fails inspection, voids insurance, and is a five-figure-per-violation OSHA citation. UV stamp + National Board, or it doesn't ship.

The anchor
Conrader + Kingston cover both positions

Conrader anchors compressor-service checks (hot-discharge to 450°F) and head relief; Kingston anchors receiver-mounted ASME relief from stock.

02The 2 types · side-by-side

Best-for, key trade-off, capacity, price band, and how deep the brand bench runs.

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Distributor-facing reading. The trade-off column is the one that closes the loop — every type buys something and gives something up. Knowing what each type costs you is how the right one gets on the quote without a callback.

Product type
Best for
Key trade-off
Typical capacity
Price band
Brands SPC carries
Discharge Check Valve One-way flow · compressor → receiver
The $100 part that protects the $25,000 air-end. Every compressor in the territory. Reciprocating compressors (prevents backflow that pushes oil up through the intake on shutdown) and rotary-screw compressors (prevents reverse-rotation events that destroy the air-end). Also at the receiver inlet on multi-compressor systems where one machine can backflow into another.
Temperature rating must match the discharge Reciprocating discharge runs 300–400°F and requires a hot-discharge valve (Conrader piloted to 400°F, in-line / in-tank to 450°F). A general-service 225°F valve on a reciprocating discharge fails from thermal degradation within months. Rotary-screw discharge at 180–210°F tolerates general-service ratings.
1/4" – 2" NPT typical · 20–60+ SCFM body sizes
standalone · combination (check + pilot + unloader) units
$ – $$
2 / 5 · Conrader + Kingston
Safety Relief Valve ASME Section VIII · code-mandatory on every pressure vessel
Non-discretionary. The line on every quote. Every air receiver, every aftercooler vessel, every compressor discharge ahead of a shutoff. Two positions: receiver-mounted (1/2"–3" NPT, larger SCFM rating, sized to vessel MAWP) and compressor-head/discharge-side (1/8"–3/8" NPT, smaller SCFM, set 10–25 PSI above compressor cut-out).
Code-spec or it's not a safety valve ASME UV stamp + National Board number required on every valve quoted for a code vessel. Set pressure at or below MAWP; relieving capacity at or above the compressor's full SCFM. A non-ASME "lookalike" fails inspection, voids insurance, and is a five-figure-per-violation OSHA citation. Annual lift test + 3–5 year recertification cycle.
1/8" – 3" NPT · 100/125/150/175/200/250 PSI common
brass standard · stainless for wash-down/food
$ – $$
2 / 5 · Conrader + Kingston

Reading the brand bench column — the bar shows how many of SPC's tier slots (Industry Leader · Emerging · Economical · adjacent) carry an option at that product type. A narrow bench here is by design: safety-side valves are code-driven, not tier-shoppable. Conrader anchors the compressor-service-grade check valves (with hot-discharge ratings to 450°F) and the small-body compressor-head relief valves; Kingston anchors the receiver-mounted ASME relief and discharge-line check valves at the sizes a fabrication or service shop quotes from stock. There is no economical tier in this category — non-ASME valves are not a legal substitute.

03Decision guide

3 questions “Funnel the Spec” to one product type.

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Draw a line from the customer's answer at the top to the type name at the bottom. This is the page distributors screenshot and send to a customer the day before a quote call — so the customer comes prepared with the answers, and the call is about the brand and the budget, not the basics.

Use this Download the PDF above, print it, drop it in an email to the end customer, or screenshot the tree below. The questions and the type recommendations are designed to stand on their own without the rest of the page.
START AT THE TOP  ·  FOLLOW THE PATH DOWN  ·  END ON THE PRODUCT TYPE
Question 1
Where in the system is the protection going?
At the compressor — discharge or head
Question 2a
Backflow protection (check valve) or over-pressure protection (relief valve)?
If Backflow · compressor discharge line
Recommend
Discharge Check Valve
Match the temperature rating to the compressor type — reciprocating discharge 300–400°F needs a hot-discharge valve, rotary-screw discharge 180–210°F tolerates general-service. Cross-reference by compressor make / model / HP and discharge port size.
See product type →
If Over-pressure · compressor head or discharge-side
Recommend
Safety Relief Valve
Small-body valve (1/8"–3/8" NPT) set 10–25 PSI above compressor cut-out. ASME-certified, sized to the compressor's full SCFM. Fires only on a genuine control failure (pressure switch welded, unloader stuck, downstream valve closed mid-run).
See product type →
At the receiver or aftercooler vessel
Question 2b
Backflow at the receiver inlet, or ASME-mandatory relief on the vessel?
If Backflow · receiver inlet · multi-compressor system
Recommend
Discharge Check Valve
Required where multiple compressors share a receiver and one machine could backflow into another, or where the receiver needs isolation for service without bringing down the upstream compressor. Size to the receiver inlet connection; temperature rating per the upstream discharge.
See product type →
If Over-pressure · ASME relief on the vessel
Recommend
Safety Relief Valve
Read the vessel ASME nameplate — set pressure at or below MAWP. Relieving capacity equal to or above the upstream compressor's max SCFM at the set pressure. ASME UV stamp + National Board number required, no exceptions.
See product type →
Code or audit conversation — "do I need one"
Question 2c
Is this a code-vessel question, or an over-pressure event the customer is reacting to?
If Code · OSHA inspection · insurance audit
Recommend
Safety Relief Valve
Yes — ASME Section VIII, OSHA 1910.169, and the National Board Inspection Code mandate one on every pressurized vessel. Cite the code, attach the annual lift-test service, and quote the matched ASME-certified valve. Non-ASME is not a substitute.
See product type →
If Backflow event · noise on shutdown · receiver bleeding overnight
Recommend
Discharge Check Valve
Failed discharge check is the leading suspect. On a rotary-screw, the symptom is also a reverse-rotation event damaging the air-end every shutdown — quote the matched cross-reference and ship same-day. Don't wait for the next PM.
See product type →

Two rules behind the tree. Discharge checks are temperature-rated — match the rating to the compressor type (general-service for rotary-screw discharge, hot-discharge for reciprocating). Relief valves are code-certified — ASME UV stamp + National Board number on every quote, set pressure at or below vessel MAWP, relieving capacity at or above compressor full SCFM. The conversation here is "what does the code require and what does the position need," not "which brand performs better." On every receiver and every compressor service quote, both lines get checked.

Performance valves compete on dew point and CFM. Safety valves compete on UV stamps, National Board numbers, and temperature ratings. The code does the selling.
SPC distributor playbook System Safety Valves · how to close the receiver quote
04Questions to ask the customer · before you quote

10 inputs determine the right system safety valve.

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If the customer answers most of these at the first call, the second call is the quote. If they can't answer any, the system safety valves are rarely the only spec gap — flag it and push for a site walk.

01
What's the vessel's MAWP (Maximum Allowable Working Pressure)?
Read from the ASME nameplate on the receiver or aftercooler. The relief valve set pressure must be at or below MAWP — never above, never at "what the customer is used to running." A relief valve set above MAWP is not a safety device; it's a sticker on a bomb.
02
What's the upstream compressor's maximum SCFM at the relief set pressure?
The relief valve's relieving capacity must equal or exceed this. An undersized valve opens on schedule but can't vent fast enough to stop the pressure rise — the tank still over-pressures while the valve sits open and useless. This is the most common spec error on receiver relief quotes.
03
What's the local Authority Having Jurisdiction's recertification cycle?
National Board inspection programs typically run on a 3–5 year cycle, but state and municipal AHJs vary. Confirm before quoting whether this is a new install, a recertification, or a failed-test replacement — the documentation requirements differ, and the customer needs the certificate of conformance from the right authority.
04
For check valves — what's the compressor type and discharge temperature?
Reciprocating compressors run 300–400°F discharge air and require a hot-discharge-rated valve (Conrader piloted to 400°F, in-line / in-tank to 450°F). Rotary-screw runs 180–210°F and tolerates general-service valves to 225°F. A general-service valve on a reciprocating discharge degrades thermally within months.
05
For check valves — what's the discharge port connection size?
Must match the compressor discharge or receiver inlet exactly. NPT, BSPT, compression-tube, and SAE 45° flare connections are all common depending on the compressor or vessel. Capture the size and thread standard from the existing fitting or the OEM service manual before quoting.
06
Standalone check valve or combination unloader-check unit?
Many packaged rotary-screw compressors integrate the discharge check, minimum-pressure valve, and unloader into a single piloted unit; replacement requires the matched combination unit, not a standalone check valve. Pull the OEM service manual or photograph the existing assembly — combination units are visually distinct (multi-port body with pilot line attached).
07
ASME UV stamp + National Board number — confirmed?
Every relief valve quoted for a code vessel needs both. A non-ASME "lookalike" valve fails inspection, voids insurance, and is a five-figure-per-violation OSHA citation under 29 CFR 1910.169. Verify on the valve nameplate, not the spec sheet. Import-tier compressor packages sometimes ship with non-compliant valves — replace at install.
08
New install or replacement — and is this a failed lift-test?
Replacements match the existing set pressure and connection; new installs are sized fresh to vessel MAWP and compressor SCFM. A failed lift-test (valve won't seat, weeping under normal operating pressure, or won't open at the test point) is an immediate replacement — the valve is no longer code-certified regardless of how recently it was installed.
09
Body material — brass standard or stainless for the environment?
Brass is the air-service default and the right call on 90%+ of quotes. Stainless steel is required for wash-down, food-zone, or corrosive environments — bakery, dairy, pharma, marine, outdoor coastal installs. Stainless adds 30–60% to the line; spec it where the environment demands it, not as a default upgrade.
10
Is the annual lift-test service attached?
For customers with a service-route relationship, the manual lift test is a 30-second job on the same PM visit as the separator change and oil change. Attaching it converts replacement from "discovered failed at next inspection" to calendar-driven proactive replacement — and it's the entry point for the recertification revenue line every 3–5 years.
05Where this category lives

The Control layer is what keeps a compressed air system running inside the band the rest of the plant was designed around — and what keeps it from ending up in the news when something goes wrong. Two jobs sit here: regulate the system so pressure, capacity, and oil temperature hold steady at the set point across changing load and ambient conditions, and protect the system so a single failure upstream cannot turn into a vessel rupture or reverse-rotation event downstream. The regulating side lives inside the compressor package — inlet, unloader, thermostatic and discharge-check valves running the load/unload, warm-up, and shutdown sequence on every cycle. The protective side lives on every pressurized vessel as code-mandatory ASME relief valves that respond to pressure alone, with no electrical signal and no operator action required. Get this layer wrong and the customer sees it everywhere — runaway electric bills from a compressor that won't unload, a hot oil sump destroying the air-end, a reverse-spin event at shutdown, an OSHA citation on an unprotected receiver. Get it right once and it disappears.

Categories in this layer
Role in the layer
Compressor Internal Valves

Three valves inside the rotary-screw package — capacity control (inlet), load/unload + startup (unloader), and oil-temperature regulation (thermostatic). Aftermarket cross-reference, keyed to the compressor nameplate.

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System Safety Valves

The system-level safeguards — discharge check valves preventing reverse flow at the compressor and receiver, plus ASME-mandatory relief valves on every pressurized vessel. Code-driven spec, not a tier choice.

Not sure which type? Send us the use case.

Tell us the end-use, the rough flow, and what climate the unit would sit in. We'll come back with a configured quote — the right type, the right tier, and the upstream gear the warranty assumes.