4 inputs determine the right tubing.
A distributor-facing pre-quote checklist. If the customer answers most of these at the first call, the second call is the quote.
- 01 How does the run move — static, routed once, or constant flex?Sets the tubing polymer. Constant flex (robot arms, end-effectors, hand-tool drops) → PU. Static routed runs with oil, coolant, fuel, or higher pressure → nylon. Low-pressure utility, drain, instrument- sense → PE. The wrong polymer on a flex run fatigue-cracks in months.
- 02 What does the line touch — oil, coolant, fuel, solvents, food, normal air?Drives the polymer chemistry. Oil / coolant / fuel → nylon, not PU, which swells and fails. Aggressive chemistry, high temperature, or UV → FEP/PTFE. Food-contact → FDA-grade PE or a certified line. PU is for clean general air.
- 03 What's the operating pressure and temperature in the run?PU's pressure derates fast above ~150°F — nylon (240-350 PSI) is the answer at heat and pressure. PE has the lowest ceilings; FEP/PTFE has a lower working-pressure rating than PU or nylon at comparable OD despite its temperature range. Get the actual service condition.
- 04 What's the OD, and is it metric or inch?Tubing OD has to match the fitting — 4 mm and 1/4" are not interchangeable. Confirm the OD measured with a caliper and the metric / inch call before pulling part numbers, and quote tubing by the spool / coil.