8 inputs determine the right compressor.
A distributor-facing pre-quote checklist. If the customer answers most of these at the first call, the second call is the quote.
- 01 What's the duty cycle — across an average hour, how many minutes is the compressor actually loaded?The single most important question on every compressor quote. Under ~40 min/hr = intermittent (recip or portable). Over ~40 min/hr = continuous (rotary screw). Customers who under-report duty cycle get a recip that overheats in 18-24 months; customers who over-report get a rotary screw that short-cycles and burns electricity. Pull run-hour records on replacement quotes, not just the customer's estimate.
- 02 What's the peak CFM at working pressure, and how steady is demand across the day?Size to peak demand + 25% safety factor. Rule of thumb: ~4 CFM per HP at 100 PSI (rotary screw and oil-free), ~3.5 CFM/HP for reciprocating. Demand steady within ~30% of rated = fixed-speed wins; demand swings wider = VFD recovers 25-50% on the electric bill. Most customers underestimate peak by 20-30% because they don't account for simultaneous tool use.
- 03 Does compressed air touch product, package, process gas, or breathing-air supply directly?The oil-free qualification, full stop. Food packaging blowoff, pharma fill, semiconductor wafer handling, dental drill drive air, automotive paint supply, breathing-air filling stations — all are direct-contact and require ISO 8573-1 Class 0 oil. Downstream filtration alone does NOT reach Class 0 from an oil-lubricated source; oil-free is architectural, not a filtration upgrade.
- 04 What's the available electrical service — single-phase or three-phase, what voltage?Limits the model before any other conversation. Most recips above ~7.5 HP need three-phase; almost all rotary screw and oil-free above ~10 HP are three-phase. Single-phase shops asking for 10+ HP need either a service upgrade or a duplex of smaller pumps, not a phase converter on the motor. Verify panel capacity for the motor's inrush, not just steady-state.
- 05 Indoor or outdoor, and what's the compressor-room ambient temperature in summer?Rotary-screw airends derate above 100°F inlet; VFD drive cabinets derate above 104°F ambient and fault around 122°F. The #1 warm-weather complaint on VFD installs is preventable with cabinet AC or drive relocation. Reciprocating compressors throw more heat into the room than rotary screw — ventilation matters more on recip rooms than customers expect.
- 06 What happens at this facility when the compressor goes down for a day?The redundancy qualification. Job shop with two days of buffer inventory might accept the outage. Continuous-process plants, hospitals, paint lines, JIT-contract suppliers almost always have downtime cost that dwarfs the duplex premium — but they don't know it until the first outage. Quantify lost shift × labor + scrap + customer-penalty exposure honestly.
- 07 For portable / contractor work — what power source is available on the job site?Single-phase 120V caps around 1.5-2 HP. Single-phase 240V handles 3-7.5 HP. Generator-fed needs the generator sized at ~2× motor kW for inrush. No power at all routes to the off-grid stack: portable compressor + deliquescent dryer (passive desiccant vessel, no electricity required). Most distributors miss the dryer pairing and the customer can't run paint or finish work.
- 08 What downstream treatment, distribution, and condensate handling is in place — or part of this quote?Quote the system, not the box. Every compressor needs receiver (4-6 gal/CFM), dryer (refrigerated for indoor general, desiccant for pharma / outdoor / sub-38°F dewpoint), pre/post filtration, electronic- timer condensate drain on every drain point, and an oil-water separator on the OWS discharge. Don't let the customer "install the dryer later" — it never happens later, and the system rusts. Discharging oily condensate to sanitary sewer is a regulatory violation in most jurisdictions ($10K+ fines).